全自動(dòng)墻體磚壓機(jī)設(shè)計(jì)
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- 全自動(dòng)墻體磚壓機(jī)設(shè)計(jì)
全自動(dòng)墻體磚壓機(jī)機(jī)械結(jié)構(gòu)及液壓系統(tǒng)設(shè)計(jì)
摘 要：全自動(dòng)液壓磚壓機(jī)作為壓力加工的重要設(shè)備，已經(jīng)成為工業(yè)生產(chǎn)特別是陶瓷工業(yè)必不可少的裝備之一。大型全自動(dòng)液壓磚壓機(jī)由于其自身結(jié)構(gòu)和承載方式的特點(diǎn)，容易因機(jī)械強(qiáng)度、剛度不足以及共振而發(fā)生破壞，這使得結(jié)構(gòu)分析與優(yōu)化成為了大型全自動(dòng)液壓磚壓機(jī)設(shè)計(jì)的一個(gè)重要內(nèi)容。
本課題采用傳統(tǒng)理論方法對(duì)全自動(dòng)液壓墻體磚壓機(jī)機(jī)身結(jié)構(gòu)進(jìn)行設(shè)計(jì)、計(jì)算、強(qiáng)度校核，采用AUTO CAD 設(shè)計(jì)軟件對(duì)上橫梁、底座、上活動(dòng)梁、下活動(dòng)梁、主液壓缸、立柱、總裝圖進(jìn)行了工程繪圖，在參考了某公司生產(chǎn)的四梁四柱液壓墻體磚液壓機(jī)液壓系統(tǒng)以及查閱了大量關(guān)于液壓系統(tǒng)設(shè)計(jì)的書籍后，確定全自動(dòng)數(shù)字控制系統(tǒng)的設(shè)計(jì)方案，繪制了液壓系統(tǒng)圖，給出了電氣系統(tǒng)的工作說(shuō)明書，并對(duì)其進(jìn)行了可行性分析，最后對(duì)整個(gè)設(shè)計(jì)進(jìn)行系統(tǒng)分析，得出整個(gè)設(shè)計(jì)切實(shí)可行。
關(guān)鍵詞：全自動(dòng)液壓磚壓機(jī)；立柱；橫梁
Design of Mechanical Structure and Hydraulic
System of Automatic Hydraulic Brick Press
Abstract: Full-automatic hydraulic pressure brick machine become essential equipment in industry manufacture especially in chinaware industry. Heavy Full-automatic hydraulic pressure brick machine is easy to be damaged because of absence of strength, stiffness and vibration due to its structure and force. Thus, the analysis and optimization of structure and an important part of Full-automatic hydraulic pressure brick machine designing.
this topic uses the traditional theory method to carry on the design, the computation, the intensity examination to the ZY1200 completely automatic hydraulic pressure wall brick press fuselage structure, used AUTOCAD design software to the main traverse, the foundation, on the portable beam, under the portable beam, the host hydraulic cylinder, the column, the final assembly drawing to carry on the project cartography, in referred to some company to have produced four girders four column hydraulic pressure wall brick hydraulic press hydraulic system which as well as has consulted massively after the hydraulic system design books, determined that the semiautomatic numerical control system's design proposal, has drawn up the hydraulic scheme, has given electrical system's working instructions, and has carried on the feasibility analysis to it, finally to entire the design carries on the system analysis, obtains the entire design to be practical and feasible.
Key word: Automatic hydraulic brick press; Column; Beams.
目 錄
1引言 1
1.1全自動(dòng)液壓磚壓機(jī)的簡(jiǎn)介 1
1.2全自動(dòng)液壓磚壓機(jī)在國(guó)內(nèi)外的生產(chǎn)狀況及發(fā)展趨勢(shì) 1
1.3 本設(shè)計(jì)研究的內(nèi)容和意義 2
2 設(shè)計(jì)原理 4
2.1 液壓磚壓機(jī)工作原理 4
2.2 液壓磚壓機(jī)主要特點(diǎn) 4
3 總體方案的論證和選擇 6
3.1 壓制油缸的選擇 6
3.2 機(jī)架結(jié)構(gòu)形式的選擇 8
4 磚壓機(jī)各主要零部件的設(shè)計(jì) 10
4.1 各零件的結(jié)構(gòu)設(shè)計(jì) 10
4.1.1 主機(jī)的結(jié)構(gòu) 10
4.1.2 上橫梁的結(jié)構(gòu)設(shè)計(jì) 10
4.1.3 活動(dòng)橫梁的結(jié)構(gòu)設(shè)計(jì) 11
4.1.4 下橫梁（工作臺(tái)）的結(jié)構(gòu)設(shè)計(jì) 11
4.1.5 立柱的導(dǎo)向?qū)自O(shè)計(jì) 12
4.2 各主要零部件的初步設(shè)計(jì)計(jì)算 12
4.2.1立柱拉桿初步設(shè)計(jì)計(jì)算 12
4.2.2 套筒的初步設(shè)計(jì)計(jì)算 17
4.2.3上橫梁的初步設(shè)計(jì)計(jì)算 18
4.2.4 活動(dòng)橫梁的初步設(shè)計(jì) 20
4.2.5 下橫梁（工作臺(tái)）的初步設(shè)計(jì) 20
4.2.6 充液箱的初步設(shè)計(jì) 22
5 磚壓機(jī)各主要零件的詳細(xì)設(shè)計(jì)及用PROE建立三維模型 24
5.1活動(dòng)橫梁的詳細(xì)設(shè)計(jì)及三維模型的繪制 24
5.1.1 活動(dòng)橫梁的總體設(shè)計(jì) 24
5.1.2 T型槽的設(shè)計(jì) 24
5.2 上橫梁的詳細(xì)設(shè)計(jì)和三維模型的繪制 25
5.2.1 上橫梁的總體設(shè)計(jì) 25
5.2.2 立柱和上橫梁的連接設(shè)計(jì) 25
5.2.3 活塞桿和上橫梁的連接設(shè)計(jì) 26
5.3 下橫梁（工作臺(tái)）的詳細(xì)設(shè)計(jì)和三維模型繪制 26
5.4 立柱的詳細(xì)設(shè)計(jì)和三維模型繪制 27
5.5 套筒的詳細(xì)設(shè)計(jì)和三維模型繪制 28
5.6 螺母的設(shè)計(jì)及三維模型繪制 28
5.7 最終設(shè)計(jì)結(jié)果 29
總 結(jié) 31
參考文獻(xiàn) 32
致 謝 33
附 錄 34 ...
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